concrete production

Understanding Water Usage in Concrete Production

Water plays a critical role in concrete production, not just as a mixing ingredient but as a key factor that affects the strength, durability, and workability of the final product. Whether it’s for highways, buildings, or infrastructure, every batch of concrete requires a precise water-to-cement ratio to meet performance standards.
On average, about 20 gallons of water are used per cubic yard of concrete. However, when you account for curing, cleaning, and equipment operations at large-scale plants, the number increases significantly. Some facilities use up to 150 gallons of water per cubic yard when including these auxiliary processes.


Why Water Quality Matters in Concrete Production

Not all water is suitable for concrete. High levels of total dissolved solids (TDS)iron, or sulfides can interfere with cement hydration, slow down setting time, or reduce compressive strength. This is why industries often rely on treated or filtered water to meet construction codes and quality benchmarks.


Common Water Contaminants to Avoid:

  • High salinity or brackish water
  • Iron-rich groundwater
  • Hydrogen sulfide (H₂S)
  • Microbial or organic contamination

If your facility is using well water or recycled water, these contaminants may already be present. The solution? Implement a customized water treatment system.


Water Treatment Systems for Concrete Plants

At ADVANCEES, we help ready-mix concrete and precast concrete facilities manage water quality with our advanced reverse osmosis (RO) and filtration systems. These solutions are essential in areas like Texas, where water scarcity and high iron content are common.
Explore our systems:

These systems can be skid-mounted or containerized, allowing quick installation and easy integration into existing operations.


Water Reuse and Sustainability in Concrete Production

Water scarcity is pushing concrete producers to rethink their operations. Water reuse systems allow plants to recycle wash water and stormwater runoff, significantly reducing freshwater consumption. Using treated recycled water also helps meet environmental compliance regulations while cutting operational costs.


How ADVANCEES Can Help

Whether you’re building a new concrete facility or upgrading an existing plant, ADVANCEES provides tailored water treatment systems that:
  • Improve concrete performance by controlling water quality
  • Lower water-related maintenance costs
  • Help you meet ASTM and ACI standards
  • Contribute to your sustainability goals
Ready to improve your water management in concrete production?

Contact ADVANCEES today to request a free consultation and custom system design.